Timber Tales - The New CT Sawmill
TEMJ 20392 - Join me as I interview Jim Moore and Nathan Piche of CT DEEP, as we discuss the groundbreaking of the new state sawmill.
Greetings Fellow Earthmonks,
Welcome to the forefront of innovation, where tradition meets progress, and the echoes of history harmonize with the hum of a cutting-edge sawmill. Join me once again in this captivating journey through the creation of our new state sawmill, —one that celebrates the resilience of the human spirit and the relentless pursuit of excellence.
From the visionary insights of Jim Moore, our esteemed head sawyer, to the profound wisdom shared by Nathan Piche, a state forester, each conversation unveils a tale of innovation and ingenuity. Together, we explore the triumphs and tribulations of building a state-of-the-art sawmill that not only shapes our future, here in Connecticut, but also honors our rich heritage.
As we delve into the intricacies of design, construction, and implementation, we witness the meticulous planning and tireless dedication that have brought our new sawmill to life. From the upgrade of electrical power to the installation of state-of-the-art machinery, every step forward is a testament to the power of collaboration and the pursuit of excellence. From translucent lighting to a floor within a floor, each innovation serves as a promise of a brighter, more sustainable tomorrow.
With eyes set firmly on the horizon, we also dare to dream of a future where sustainability, efficiency, and safety intertwine to create a legacy worth preserving. Together, let us celebrate the birth of the new State of Connecticut sawmill, and the endless possibilities it holds for generations to come.
Inspiration For The Mill
As I sat down with Jim Moore, the head sawyer for the State of Connecticut, I couldn't help but feel a surge of excitement. Here was a man intimately acquainted with the inner workings of this groundbreaking sawmill, a man whose passion for his craft was palpable in every word he spoke.
"What inspired the development of this groundbreaking new sawmill technology?" I inquired eagerly.
Jim's eyes sparkled with enthusiasm as he recounted the journey that led to this momentous achievement. "The State of Connecticut bonded money in 2012 to modernize the sole remaining DEEP sawmill at Portland," he began. "The present sawmill is a 1967 electric Chase #1 right-hand handset sawmill. It had been recognized that the mill infrastructure was old and in need of replacement."
His words painted a vivid picture of the evolution that had taken place over the last five decades, culminating in the birth of our new sawmill in Connecticut. "In the 50-year lifespan of this old workhorse," Jim continued, "sawmill manufacturers have matured with safety in mind, combined with the advent of computers and improved modern manufacturing techniques utilizing CNC machining and building."
It was a testament to the power of innovation, to the relentless pursuit of excellence that had brought us to this point. In Jim's words, I found a profound sense of gratitude for those who had dared to dream, to push the boundaries of what was possible.
"We can't cling to the past at the expense of progress," Jim remarked. "The new sawmill honors that legacy in its own way. It's a symbol of our resilience, our willingness to evolve."
Indeed, as I reflected on Jim's insights, I realized that our new sawmill was more than just a feat of engineering—it was a testament to the indomitable spirit of humanity. In its gleaming presence, we found inspiration to push the boundaries of what was possible, to forge ahead into uncharted territory with unwavering determination.
The Innovations of the New Mill
In my ongoing conversation with Jim Moore, I delved deeper into the marvels that set this innovative new sawmill apart from its traditional counterparts.
"What are the key features or innovations that set this sawmill apart from traditional models?" I asked eagerly.
Jim's face lit up with enthusiasm as he embarked on a journey through the technological advancements that defined our new sawmill. "The HMC MM 10 modular sawmill is the standard traditional circular sawmill," he began, setting the stage for a tale of innovation and progress.
With each word, Jim painted a picture of a machine far removed from the antiquated technology of yesteryears. "Noticeably innovative above and beyond the Chase's 1960s sawmill technology," he continued, "the new HMC MM 10 sawmill features an enclosed sawyer's cab from which the sawyer is removed from danger of all these moving parts."
His words resonated with a profound sense of commitment to safety—a commitment that permeated every aspect of the new sawmill's design. "The sawyer controls all aspects of the log breakdown," Jim explained, "operating the log deck, log turner, carriage setworks and dogs, off-bearing conveyor, outfeed rollcases, and transfer chains with joysticks, foot levers, and push-button controls while comfortably sitting in a chair."
But safety was not the only focus of innovation. Jim highlighted another key feature that promised to revolutionize the new sawmill’s operations. "It also has a top saw in addition to the 54" headsaw to complete through cuts of oversized logs," he revealed, signaling a leap forward in efficiency and productivity.
These innovations, Jim emphasized, were not mere novelties—they were essential components of our journey towards meeting the demands of the present and the future. "These innovations with attention to staff safety will allow for increased production rates to meet the agency's present and future requirements," he concluded with a sense of pride.
As I listened to Jim's words, I couldn't help but feel a swell of admiration for the ingenuity and dedication that had brought our new sawmill to life. In its sleek contours and state-of-the-art features, I saw not just a machine, but a symbol of progress—a beacon lighting the way towards a brighter, safer, and more efficient future.
Environmental Conservation
Continuing my dialogue with Jim Moore, the head sawyer of our state-of-the-art sawmill, I turned my attention to a topic close to many hearts: sustainability and environmental conservation.
"How does this new sawmill contribute to sustainability and environmental conservation efforts?" I queried, eager to uncover the role our machinery played in safeguarding our precious natural resources.
Jim's response was as enlightening as it was inspiring. "This new sawmill contributes to sustainability and environmental conservation efforts by continuing the simple economy of sound forestry practices the State has been doing for over 100 years," he began, his words resonating with a sense of stewardship that transcended generations.
As he elaborated, Jim painted a picture of a symbiotic relationship between CT DEEP and nature—a relationship built on respect, responsibility, and reverence for the world around us. "By providing quality forest products for state use at below-market cost to serve the agency needs," he continued, "while managing the source of the mill's raw materials, DEEP forests, and parks, in an environmentally sound and sustainable manner."
In Jim's words, I found a profound sense of purpose—a commitment to not only meet our present needs but to ensure a legacy of abundance for generations to come. Through meticulous management and mindful utilization, our new sawmill stood as a beacon of hope in an age of environmental uncertainty.
As I reflected on Jim's insights, I couldn't help but feel a swell of gratitude for the role our sawmill played in preserving the beauty and diversity of our forests and parks around the state of Connecticut. In its gleaming presence, I saw not just a machine, but a promise—a promise to tread lightly upon the earth, to nurture and protect the precious resources that sustained us all.
In the embrace of sustainability, we found not just a path forward, but a legacy worth preserving—a legacy rooted in the wisdom of our past and guided by the vision of a brighter, greener future.
Overcoming Challenges
Continuing our conversation with Jim Moore, the head sawyer of our pioneering sawmill, I delved into the intricacies of the development process, eager to uncover the challenges faced and overcome along the way.
"Are there any specific challenges you encountered during the development process, and how were they overcome?" I inquired, anticipating the insights that Jim's experience would offer.
Jim's response painted a picture of resilience and collaboration—a testament to the determination and dedication that defined our journey towards progress. "It was identified early in development to modernize the one and only DEEP sawmill would require a new building," he began, acknowledging the monumental task that lay before them.
However, the journey towards completion has not been without its challenges. The upgrade of electrical power at the Portland site was a crucial step in preparing for the installation of the new machinery. From 1000 amps to 3000 amps service, this upgrade ensures that the sawmill will have the power it needs to operate at peak performance.
As he continued, Jim highlighted the invaluable role played by the dedicated professionals at CT Department of Energy and Environmental Protection. "DEEP is staffed with professionals who in 2012 began garnering support for the mill modernization," he explained, “and we had great communication with one another to overcome any difficulties that have arisen."
In Jim's words, I found a profound appreciation for the power of teamwork and communication—a recognition that no challenge was insurmountable when met with a shared vision and a united front. From the initial stages of planning to the final stages of execution, every obstacle was met head-on, every setback transformed into an opportunity for growth.
“When there is a will there is a way. Confidence begets confidence. Believe in yourself and have a good business plan; be sustainable.” - Jim Moore
As I reflected on Jim's insights, I couldn't help but feel a sense of admiration for the resilience and determination that had brought our new mill to life. In the face of adversity, we had emerged stronger, more united, and more determined than ever to realize our vision of a brighter, more sustainable future here in Connecticut.
In the crucible of challenge, we had forged not just a new mill, but a testament to the indomitable spirit of ‘Nutmeggers’—a spirit that dared to dream, dared to innovate, and dared to defy the odds. And as I looked towards the horizon, I knew that our journey was far from over—for in the dance between challenge and triumph, we found the true essence of our ‘Charter Oak’ heritage, guiding us ever forward into the unknown.
Prioritizing Safety
In my ongoing discussion with Jim Moore, the head sawyer of our new state-of-the-art mill, safety emerged as a paramount concern—a consideration that underscored every aspect of the mill's design.
"What safety measures have been implemented in the design of this sawmill?" I asked, keen to uncover the steps taken to ensure the well-being of those who operated within its walls.
Jim's response was as comprehensive as it was reassuring, outlining a series of measures aimed at minimizing risk and maximizing protection for the mill's operators. "In addition to the sawyer's enclosed operator's cab, top saw, and off-bearing conveyor," he began, "DEEP has added beyond the headsaw rollcase conveyors, dumping rollcase conveyors, and green chain transfers."
As he continued, Jim emphasized the significance of these additions in alleviating the physical strain associated with manual labor. "These measures," he explained, "serve to remove the human worker from the cutting, moving, lifting, and mechanical hazards of the manufacturing process."
In Jim's words, I found a profound appreciation for the commitment to safety that permeated every aspect of the sawmill's design. From the meticulous placement of conveyors to the thoughtful inclusion of an enclosed, heated building, every detail had been carefully considered with the well-being of the staff in mind.
But safety was not the only consideration driving these decisions. Jim highlighted another crucial benefit of the enclosed building: "Not only does an enclosed heated building address the requirements of pneumatic and hydraulic equipment," he noted, "it provides a better work environment for the staff from weather changes."
As I reflected on Jim's insights, I couldn't help but feel a sense of gratitude for the dedication and foresight that had gone into creating a safe, supportive work environment for all staff. In the embrace of safety, we found not just protection, but peace of mind—a recognition that our greatest asset was the well-being of those who brought our new mill to life.
The Foundation for Our New Sawmill
I am delighted to share the latest developments and milestones achieved thus far. With each passing day, we draw closer to our vision of a state-of-the-art mill that will revolutionize our sawyer operations here in the State of Connecticut and usher in a new era of innovation and efficiency.
The dimensions of the new sawmill have been finalized, measuring an impressive 40 feet by 120 feet—a testament to the scale and ambition of the endeavor. Designed to accommodate the latest in cutting-edge technology, this pre-fabricated structure will serve as the cornerstone of its future success.
With an ambitious target to be up and running by the end of 2024, the team has been hard at work laying the groundwork for this monumental undertaking. The foundation of the new sawmill has been poured, providing a solid footing upon which to build the sawmill.
In addition to its robust construction, the new sawmill will feature translucent lighting, harnessing the power of natural light to create a bright and inviting workspace. This thoughtful addition not only enhances productivity but also underscores our commitment to sustainability and energy efficiency.
The upgraded electrical power needs to be brought into the new sawmill, meticulous planning and precision are paramount. All power will be routed under the flooring, ensuring a clutter-free workspace conducive to seamless operations. To accommodate this, a unique feature of the design will be the inclusion of a floor within a floor—a steel fabric will be embedded within the concrete flooring, providing structural integrity while allowing for the passage of hydronic piping as well.
Once the electrical work is completed, structural iron supports will be put in place to bear the weight of the new machinery and motor controls. Finally, the concrete flooring will be poured over the hydronic piping, the electrical power conduits and iron supports, creating a durable and functional surface upon which our mill operations will unfold.
Timeliness
After meeting with Jim Moore, I had the opportunity to step into the bustling yard of the Portland Complex, where the scent of freshly harvested timber mingles with the crisp air of anticipation. Here, amidst the towering logs and bustling activity, I had the privilege of speaking with Nathan Piche, a State Forester and the vigilant guardian of our forest resources.
As Nathan was diligently measuring newly harvested logs, he shared a tale of challenge and opportunity. With limitations of the current sawmill restricting the processing of oversized logs, Nathan was tasked with tagging these behemoths with orange spray paint and selling them off. This task revealed a pressing need for innovation—a need that our new sawmill promises to fulfill by processing these types of oversized behemoths.
In the rhythm of his work, Nathan shared insights into the urgency of timely processing—a race against the clock to thwart the relentless threat of the notorious pine beetle. As he recounted the eerie chorus of beetles gnawing away on hot summer days, I couldn't help but feel a shiver run down my spine—a reminder of the delicate balance between stewardship and preservation.
But the challenges didn't end there. Nathan's words painted a vivid picture of the perils that awaited timber left too long on the forest floor—a susceptibility to a fungus that stained the wood with a bluish hue, darkening its grain. Yet, amidst the threat, there lay opportunity. Nathan shared an example of the pine wood stained with blue hue used to create informative signage. It served as a testament to the resilience of our forest resources—a reminder that even in the face of adversity, utility could still be found.
As I reflect on my conversations with Jim Moore and Nathan Piche, I am struck by the interconnectedness of their insights—the symbiotic relationship between the forester and the sawyer, and their challenge and opportunity. In their words, I find inspiration to embrace change, to forge ahead into uncharted territory with unwavering determination.
Envisioning The Future
In my concluding conversation with Jim Moore, the head sawyer of our esteemed new mill, I turned my gaze towards the horizon, curious about the plans and aspirations that lay ahead.
"Are there plans for further advancements or adaptations of this sawmill in the future?" I inquired, eager to uncover the visions that drove our journey towards progress.
Jim's response was as visionary as it was grounded in the realities of the industry—a reflection of the wisdom and foresight that had guided our endeavors thus far. "Sustainable forestry has been around for over a hundred years in the state," he began, setting the stage for a discussion that spanned generations.
As he continued, Jim spoke of the enduring legacy of the state sawmill—a legacy rooted in reliability, sustainability, and commitment to service. "DEEP is committed to providing forest products at below-market costs for the benefit of all agencies," he explained, "patrons of the parks, forests, water access, WMAs, and so much more."
But even as he spoke of tradition, Jim's gaze remained fixed on the future—a future ripe with possibilities and potential. "Thus," he continued, "as anyone would replace an old computer, car, or cell phone, DEEP is merely modernizing its sawmill."
His words resonated with a sense of inevitability—a recognition that change was not just desirable but necessary in an ever-evolving world. And as he painted a picture of the next chapter in our journey, I couldn't help but feel a surge of excitement for the possibilities that lay ahead.
"Maybe in the next 50-year modernization," Jim mused, his voice filled with anticipation, "the tooling will involve artificial intelligence, and a laser to cut lumber from logs, eliminating sawdust and gravitational controls invented to manipulate or remove the weight of things."
In his words, I glimpsed a future where innovation knew no bounds—a future where the boundaries of what was possible were limited only by our imagination. "Who knows," Jim concluded with a chuckle, "we may even ship lumber with a teleporter!”.
As I pondered Jim's words, I realized that our journey was far from over here in CT. With each step forward, we draw closer to the goal of bringing the new State of CT sawmill to life—a testament to the dedication, ingenuity, and teamwork of all involved. As we look further into the future, I am filled with excitement and anticipation for the transformative impact the new mill will have on operations and the communities it serves.
Together, we are building more than just a sawmill—we are laying the foundation for a brighter, more sustainable Connecticut. In the dance between tradition and innovation, Connecticut has found not just a path forward, but a legacy worth preserving—a legacy of resilience, ingenuity, and boundless possibility. And as we chart our course towards the future, I know that the best is yet to come.
Further Reading
To read more about the 60 year old sawmill at the Portland Complex, under the stewardship of the Department of Energy and Environmental Protection, please click here TEMJ 20242.
Trails End
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